We receive the CD or DVD master from you, which is then converted
to a ‘stamper’ master using our DSR (Direct Stamper Recorder) equipment. This master acts as a 'die' from which all resulting discs will be pressed. We are the only replicator in New Zealand capable of mastering on-site, rather than outsourcing off-shore.

Master formats: We can accept masters in the following formats: DLT, DDP files (CD, DVD, CD-R, CD-RW, DLT), DVD-R, DVD-RW, DVD+R, DVD+RW and DVD authoring discs. The master must be flawless with no fingerprints, scratches or dust to ensure perfect reproduction.

The 'stamper' master is transferred to one of our injection molders, where the CD or DVD is pressed from polycarbonate plastic and all data is ‘stamped’ onto the disc.

A reflective layer is then applied to the disc in a process referred to as 'metallizing', making the disc readable in a CD or DVD player. For CDs,
a lacquer coating is applied to the disc prior to printing to prevent oxidation and damage of the aluminium data layer. For DVDs, two plastic layers are sandwiched together. The aluminium data layer(s) is therefore protected within the disc, and there is no need to add lacquer for protection.

The face of the disc is then printed utilising either our screen-printing or 4-colour offset facilities (offset printing is offered exclusively by us in New Zealand). Offset printing is the best option for artwork utilising photography or complicated graphics and illustration, providing a flawless, high-quality finish.

We also offer in-house design services and booklet/inlay printing as an additional service if required.

Once printing is complete, the discs are dispatched to our packaging department where the packaging is assembled via our automated packaging facilities. Alternatively we offer hand-packing as an option if specialist packaging or artwork requires it.

Our relationships with major freight companies mean that we can ensure timely delivery and cost efficiency.